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These are the best rugged phones you can buy right now

Dirt? Water? Drops? Not a problem!
By
November 26, 2023
Cat S62 Pro
MSRP: $649.99
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Positives
Best-in-class thermal camera
IP68/69 and MIL-STD-810H rated
Gorilla Glass 6
Negatives
No face unlock
No wireless charging
No 5G support
Nokia XR21
MSRP: $499.99
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Positives
Crisp screen
Loud speakers
Acceptable camera
Rubber-coated for grip
Convenient fingerprint sensor
Additional useful buttons
Negatives
Large and heavy
Left button taps easily
Lack of microSD/USB3
Doogee V30 Pro
MSRP: $625.00
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Positives
Up to 32GB of RAM!
Huge 10,800mAh battery
Good performance
Ultra rugged
Negatives
Comes from a less known brand
Large and bulky
Samsung Galaxy XCover 6 Pro
MSRP: $599.99
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Positives
Removable battery
Sharp 120Hz display
Great performance for a rugged phone
5G and Wi-Fi 6E support
Fast fingerprint reader
Generous update policy
Negatives
Slow wired charging
No wireless charging
Plastic back isn't as durable
Basic mono speaker
No specialist cameras
Kyocera Duraforce Pro 3
MSRP: $899.99
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Positives
Very rugged
Good specs for a rugged phone
Removable battery
Negatives
Expensive for the specs
Only available from Verizon
Unihertz Tank 2
MSRP: $599.99
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Positives
Very rugged
Huge 15,500mAh battery
Integrated projector
Good performance for a rugged phone
Negatives
Large, bulky, and heavy
Ulefone Armor 24
MSRP: $389.99
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Positives
Very rugged
Huge 22,000mAh battery
1,000-lumen flashlight
Good performance
Negatives
Very large and heavy
CAT S22 Flip
MSRP: $159.99
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Positives
Rugged
Runs Android
Flip phone
Not too expensive
Negatives
Only 2GB of RAM
Small screen
Sluggish performance
Lenovo ThinkPhone by Motorola
Check price
Positives
Attractive, durable ThinkPad-style design
Excellent battery life
Clean, fast Android build
Charges quickly
Negatives
Mediocre cameras
Most ReadyFor features exist in Microsoft Phone Link

Smartphones are more refined than ever, with glass builds, tiny bezels, large displays, and impressive performance. They’re great for life in an office, but most of the best phones come up short in harsh environments. For example, if you work in construction, you’re probably looking for a phone you can use as a trusty, durable tool. You need to be able to give it hell without risking it getting destroyed. With that in mind, we’ve compiled a list of the best rugged phones you can buy.

You won’t find all-glass designs on this list, but you will find plenty of durable MIL-STD and IP ratings to go around. Some of our picks even have unique features like thermal cameras and walkie-talkie features to help you through your shift. Let’s get to it.


Buying the right rugged phone for your needs

There are plenty of rugged phones on the market right now, which can make choosing the right one a challenge. However, it’s not that much different from buying an everyday phone. You’ll have to decide which features you want most, and it’s essential to see what extras are available.

Here are just a few of the questions to ask while you research:

  • How large is the battery? You probably don’t want to spend much time attached to a charger if you’re working a long shift. Some of our picks offer huge batteries, while others let you swap the battery for an instant charge.
  • Does the phone offer durability ratings? Rugged conditions often require a phone that can withstand water and dust. It’s essential to check if your phone carries the latest IP68/IP69K ratings, though IP67 may also be enough. If you’re worried about dropping your rugged phone, you’ll also want to find a device with a MIL-STD 810H certification. If all you care for is having water protection, we have a list of the best waterproof phones.
  • Is the camera any good? What about extra features? While none of these rugged phones are bound to end up among our best camera phones, having a relatively capable shooter is crucial. Accuracy is critical if you have to document anything at work, and a few of our picks offer underwater capabilities or even thermal cameras.
  • What is the phone made of? Glass-bodied phones may look and feel good, but you might want metal, plastic, and rubber for your rugged phone. That way, you can feel a bit safer if it takes a tumble. It may come at the cost of wireless charging, but more rigid materials should last through even the longest shifts.
  • Performance and features? Again, none of these phones will be among the best Android phones for general users. It’s also important that the general experience isn’t completely horrendous, though. And these days, some manufacturers make phones that do relatively well in this department.

Cat S62 Pro: The best rugged phone you can buy

Cat S62 Pro Construction
Chase Bernath / Android Authority
aa2020 the best

If you’ve spent any time on a construction site, you’ve undoubtedly seen one of Caterpillar’s yellow vehicles. They’re a mainstay for their power and durability, and now Cat is in on the rugged phone market as well. The Cat S62 Pro is the best of the bunch and is currently our pick for the best rugged phone.

The FLIR Lepton thermal sensor is the standout camera feature in tough work environments.

One of Cat’s standout features is the FLIR Lepton 3.5 sensor, which allows for thermal imaging on top of the 12MP Sony camera. That means you can check the temperature of a tool or machine before you use it. Unfortunately, the thermal system does replace the laser-assisted measurement feature from the Cat S61, so you’ll have to weigh which element you need more.

As for durability, Cat crafted its S62 Pro with an aluminum frame and a TPU back panel. It comes ready with IP68 and IP69 ratings and a MIL-STD 810H rating to handle dust, water, and drops up to 1.8 meters. The Cat S62 Pro even features a crisp 5.7-inch Full HD+ display made of Gorilla Glass 6. It packs 6GB of RAM and 128GB of storage, which is solid for a rugged phone. Under the hood, you’ll find a Snapdragon 660 SoC powering all of Cat’s tough features.

By the way, the Cat S62 Pro is getting a bit old. A newer Cat phone is available, but we haven’t made it our top pick because it isn’t widely available. That said, it could be a better option if you can get your hands on one. Aside from being a slightly better phone, it has awesome satellite features.

Cat S62 ProCat S62 Pro
AA Recommended
Cat S62 Pro
Best-in-class thermal camera • IP68/69 and MIL-STD-810H rated • Gorilla Glass 6
MSRP: $649.99
If you're looking to detect thermal energy or just want a top-tier rugged phone, buy this phone.
With a FLIR 3.5 professional-grade sensor, the Cat S62 Pro features the best thermal camera on any Android phone. While the rest of the phone may not live up to its flagship price tag, the top-tier thermal sensor provides enough value to justify a purchase for those who need to see more than meets the eye.

Pros

  • Excellent thermal camera
  • Glove mode
  • IP68/69 and MIL-STD 810H certified

Cons

  • The specs aren’t great
  • No 5G support
  • No face unlock

Check out our full review to learn more about the Cat S62 Pro.


Other products worth considering

The best rugged phones:

  • Nokia XR21: Nokia found a way to mix strength and style on the XR21. It looks like a phone you can use daily and offers good future update support.
  • DOOGEE V30 Pro: DOOGEE specializes in making rugged devices at very low prices. This one isn’t as cheap, but its specs will impress you.
  • Samsung Galaxy XCover6 Pro: Don’t want to stray too far from large brands? Samsung has a rugged option for you.
  • Kyocera Duraforce Pro 3: If you want the fastest Verizon speeds, the Duraforce Pro 3 is the way to go. It has pretty good specs and is powered by the Verizon network. Not to mention, it has mmWave 5G support.
  • Unihertz Tank 2: A massive battery, integrated flashlight, and super rugged construction make this one of the best adventure options. But what really makes it stand out is the integrated projector!
  • Ulefone Armor 24: Are you looking for something a bit more capable and cool-looking? Here’s a great option, and it also has a pretty large battery.
  • Cat S22 Flip: Those looking for a rugged Android device with a unique design will love this one. It’s a flip phone!
  • Motorola ThinkPhone: This is your best bet if you want true performance on a rugged device.

Nokia XR21: Rugged but stylish

Nokia XR21

Nokia’s brick may have been the original rugged phone, but the XR21 brings the OEM into the modern era as one of the best rugged phones. The XR21 is one of the most stylish options on this list, with slimmer bezels and an eye-catching design that won’t look out of place anywhere.

The Nokia XR21 is not a bad phone, either. Specs include a Snapdragon 695 processor, 6GB of RAM, and a pretty sizeable 4,800mAh battery. The 6.49-inch display is pretty nice, too, offering a 120Hz refresh rate and Full HD resolution.

Of course, Nokia got some nice certifications to ensure users this phone won’t go breaking so easily. It is IP68/IP69K and MIL-STD-810H compliant. And it’s $499.99 MSRP is pretty good for what you get.

Nokia XR21Nokia XR21
Nokia XR21
Solid rugged construction • Good battery life • Non rugged-looking design • Good upgrade promise
MSRP: $499.99
Performance could be improved | Not the best cameras

Pros

  • Good battery life
  • Update promise of three OS upgrades and four years of security patches.
  • Appealing, yet durable design

Cons

  • Average cameras
  • Weak processor

DOOGEE V30 Pro: A good price, rugged body, and insane specs

Doogee V30 Pro

DOOGEE may not have the name recognition of either Nokia or Cat, but it knows how to make durable devices. The DOOGEE V30 Pro is one of the latest offerings. It’s large and in charge with a hefty construction. It has an IP68/IP69K certification, as well as MIL-STD-810H. That’s all to be expected, though, right?

This phone has some specs that will literally impress you, surpassing even the highest end of devices in some departments. For starters, it can have up to 32GB of RAM! Sounds kind of insane, and we don’t think we’ve seen another phone with so much RAM, but it should be able to handle all your multitasking without a hiccup.

It also has a 200MP primary camera, a massive 10,800mAh battery, a night vision camera, and a powerful Dimensity 7050 processor. And the MSRP isn’t too bad at $625.

Doogee V30 ProDoogee V30 Pro
Doogee V30 Pro
MSRP: $625.00

Pros

  • Huge battery with 33W charging
  • IP68/IP69K/MIL-STD-810H rating
  • Insane amounts of RAM
  • 120Hz refresh rate

Cons

  • Large and heavy
  • Questionable software support
  • No wireless charging

Samsung Galaxy Xcover6 Pro: Samsung’s most durable device

Samsung Galaxy Xcover6 Pro - The best rugged phones

Samsung offers some of the best rugged smartphones, and the Samsung Galaxy Xcover6 Pro was a true winner in 2022. For starters, this is one of the very few phones that still offer removable batteries, which means you can switch out the 4,050mAh capacity in seconds. It also runs on a Snapdragon 778G processor to offer mid-range performance and keep the price in check.

There’s only one version of the Galaxy Xcover6 Pro to pick up, and it comes with 6GB of RAM and 128GB of expandable storage onboard. You get the benefit of Samsung’s generous update policy, too, as the Galaxy Xcover6 Pro is already running Android 12 with Samsung’s OneUI 4.1. It also has Gorilla Glass Victus Plus and the latest and greatest MIL-STD-810H rating.

Samsung Galaxy XCover 6 ProSamsung Galaxy XCover 6 Pro
AA Recommended
Samsung Galaxy XCover 6 Pro
MSRP: $599.99
A thin yet durable rugged phone for a competitive price
One of the very few phones that still offers a removable battery, which means you can switch out the 4,050mAh capacity in seconds. It runs on a Snapdragon 778G processor to offer mid-range performance and runs Android 12 out of the box. You get the highest durability standards with Gorilla Glass Victus Plus, IP68 water resistance, and MIL-STD-810H certification.

Pros

  • Great 120Hz display
  • Removable battery
  • Competitive price
  • 5G support

Cons

  • The design could be improved
  • It only has 15W fast charging

Kyocera Duraforce Pro 3: The toughest Verizon phone

Kyocera Duraforce Pro 3 official resize - The best rugged phones

Most of our rugged phones rely on 4G LTE for the bulk of their service, but the Kyocera Duraforce Ultra is the way to go if you need top speeds. It’s the only entry to support Verizon’s mmWave 5G network, even if it does come at a cost. This device is pretty expensive at $899.99 MSRP.

At least the specs are OK. It comes with a Qualcomm Snapdragon 7 Gen 1 processor, 6GB of RAM, a 5.38-inch Full HD screen, and a 4,370mAh battery. The thing is, you can find plenty of much more powerful handsets at this price point, making the price less enticing.

If you can look past the price, though, this is definitely one of the best rugged phones you can find. The one downside is that this is a Verizon exclusive.

Kyocera Duraforce Pro 3Kyocera Duraforce Pro 3
Kyocera Duraforce Pro 3
MSRP: $899.99

Pros

  • Nice OLED display
  • Verizon’s 5G mmWave support
  • MIL-STD 810H rated

Cons

  • Expensive
  • Average cameras

Unihertz Tank 2: A rugged phone with an insane battery and a built-in projector

Unihertz Tank 2

Unihertz is known for being pretty bold with its new devices. Some are tiny, some have a physical keyboard, and most are rugged. The Unihertz Tank 2 is definitely one of the most interesting of the bunch, though.

For starters, the phone comes with a huge 15,500mAh battery. And while that isn’t as much as the first Unihertz Tank’s 22,000mAh unit, that’s because the manufacturer had to save room for something else. Get this: the phone comes with an integrated laser projector. It’s not the brightest at 40 lumens, but it will do for watching anything in dark environments. Another interesting feature includes the dual flashlights in the back.

It’s also not a bad phone otherwise, especially considering the $599.99 MSRP. Specs include a 120Hz 6.79-inch Full HD+ screen, a Helio G99 processor, 12GB of RAM, 60W fast charging, and Android 13.

Unihertz Tank 2Unihertz Tank 2
Unihertz Tank 2
MSRP: $599.99

Pros

  • Huge battery
  • Good performance
  • Integrated flashlight
  • Built-in projector
  • Very resistant

Cons

  • Big bezels
  • Very bulky

Ulefone Armor 24: Biggest battery in town

Ulefone Armor 24

Ulefone is known for being a bold manufacturer and taking risks others wouldn’t. The Ulefone Armor 24 is proof of this. Just look at it! This is one of the best rugged phones because of its unique looks, but also its set of unique features.

Likely the most interesting feature here is the battery. This thing rocks a massive 22,000mAh battery! Not only that, but it can fast-charge at 66W. IOt also comes with a 1,000-lumen flashlight, two IR lights, and night vision.

Specs include a Helio G96 processor, 12GB of RAM, 256GB of storage, and a 6.78-inch display with a 120Hz refresh rate and a Full HD+ resolution. Not only that, but it has 10W reverse wired charging, so you can also use its massive battery as a power bank. And, of course, you get IP68/IP69K and MIL-STD-810H certifications.

The device has a $499 MSRP, but you can find it discounted very often.

Ulefone Armor 24Ulefone Armor 24
Ulefone Armor 24
MSRP: $389.99

Pros

  • Huge 22,000mAh battery
  • Fast 66W charging
  • Good specs for a rugged phone
  • Very bright flashlight

Cons

  • Lesser-known brand
  • Bulky
  • No wireless charging

Cat S22 Flip: It’s a flip phone!

CAT S22 Flip - The best rugged phones

It’s a flip phone! Need we say more? And it actually runs Android 11, but it’s the Go Edition. The only real downside is that it’s exclusive to T-Mobile in the USA, but it’s a good option if you happen to be a Magenta customer.

The phone features IP68 and MIL-STD-810H certifications. Otherwise, it’s a pretty basic phone focusing mainly on design. Specs include a Snapdragon 215 chipset, 2GB of RAM, and a small 2,000mAh battery. The display is also tiny at 2.8 inches.

And if it helps, this happens to be among the cheapest rugged phones on this list.

CAT S22 FlipCAT S22 Flip
CAT S22 Flip
Rugged flip phone • Runs Android
MSRP: $159.99
A simple, rugged flip phone, that runs Android
A ruggedized classic-style flip phone, that runs Android. The Cat S22 Flip tries to keep it simple, providing little more than a communication device in a tough shell.

Pros

  • Awesome flip phone design
  • Super portable
  • Very rugged for a flip phone

Cons

  • T-Mobile exclusivity
  • Super basic specs
  • Tiny screen
  • Runs Android Go

Motorola ThinkPhone: A high-end experience on a rugged phone

lenovo thinkphone hero - The best rugged phones
Ryan Haines / Android Authority

The Motorola ThinkPhone is special. It comes with much more modern high-end specs when compared to other devices on this list, but it is mighty expensive, and we don’t think it offers as much value as it costs. At least, that should be the case for most users. It’s not really made to be a rugged device, anyway. It just has rugged capabilities.

It’s made to be more of a business phone, as opposed to a rugged handset. You can definitely tell this by the look of the phone. It highly resembles Lenovo’s ThinkPad look. It’s pretty slim at just 8.2mm of thickness, and it doesn’t look like an indestructible beast. That said, it was granted the MIL-STD-810H and IP68 ratings. Theoretically, it should handle torture as much as the best on this list. Looking at it, though, we’re just unsure if it actually can in practice. We’re sure the fancy aramid fiber, Gorilla Glass Victus, and aircraft-grade aluminum help.

The performance should be excellent, though. The device has a Snapdragon 8 Plus Gen 1 processor, 8-12GB of RAM, a pretty nice 6.6-inch P-OLED display with a 144Hz refresh rate, a triple-camera system, and a large 5,000mAh battery.

Lenovo ThinkPhone by MotorolaLenovo ThinkPhone by Motorola
AA Recommended
Lenovo ThinkPhone by Motorola
Attractive, durable ThinkPad-style design • Excellent battery life • Clean, fast Android build
Worth thinking about.
The Lenovo ThinkPhone by Motorola lives up to the proud tradition of the ThinkPad and is a great buy for enterprise customers looking for smart looks and reliability.

Pros

  • High-end performance, which is rare in rugged phones
  • Slim for a rugged phone
  • It looks like a regular, more discrete device

Cons

  • It’s expensive for the specs
  • We’re not sure if it’s quite as rugged as actual rugged phones
  • We didn’t find the special business features too exciting

You may not be happy with what the best rugged phones offer in terms of performance, features, and specs. These can be underpowered and have an overall lacking experience in comparison. The best way to get the best of both worlds is to find one of the best Android phones available and throw one of the best rugged cases on it.